Calibrated Success

Busy Week of Nerding Out

If I’m honest, my brain still hurts a little. I was humbled to spend the last week listening to and speaking with some of the brightest minds on the planet regarding mobile emissions. The CRC and OSAR conferences bring together experts from academia, agencies, and private industry to discuss a wide range of topics regarding real world emissions and how we measure them. Topics ranged from large marine diesels to lawnmowers and everything in between.

While I am admittedly nowhere near an expert in two-stroke diesels that get measured in megawatts, much of the diesel research was still applicable to my work on light duty spark ignited engines. In depth discussion of NOx sensor technology, the formation of ammonia, particulates, and various oxides of nitrogen definitely crosses over. A representative from the EPA had a very eye opening review of just how many defeat device equipped diesels they found at a recent heavy duty equipment and vehicle auction. (It was almost 30% of vehicles sampled!) They are most certainly aware of what these look like and how they are being employed. On the other end of the spectrum, data was also presented from field measurements of high mileage gasoline powered cars in Nigeria. Again, truly some eye-watering levels of pollutants were found where the vehicles are well beyond their planned compliance life and fed with poor quality fuel.

For my part, I was able to present some of the in-use testing I have been doing using our in house Mini-PEMs and the VMAS units. The emphasis here was to show a cost effective way to knock off the first layers of emissions testing prior to running expensive 1065 laboratory tests when the expected result isn’t going to be within 3% of an already tight standard. The reality is that data that is within even 10% can be extremely useful when the larger real world noise factors are taken into account. Companies looking to perform early product development and agencies testing likely dirty vehicles can both same time and money with these simpler measurements.

To cap the week off, I went straight to the SEMA Garage from the airport to help with the ETTN Student Career Fair held in conjunction with the Detroit section of SAE. Turnout here was impressive with so many dedicated students showing such interest for jobs in the performance industry. These are our future, and we couldn’t be happier.

SEMA Virtual Education

Tuesday, February 20th, 2024, SEMA will be hosting “Bridging the Gap from Runs Good to Emissions Compliance” on their virtual education channel SIGN UP HERE. Greg will be discussing how to make the transition from traditional performance tuning to the more involved emissions compliance work needed to obtain a CARB EO or SEMA Certified emissions status. It will also include helpful hints for tuners and shops to avoid costly interactions with enforcement personnel while improving the overall quality of their calibration work.

Talking ICE Innovation at SEMA

SEMA stands behind companies working to push the envelope for both ICE and EV development. I was pleased to be asked to participate in their most recent message. Check it out here:

Flyin’ Miata Installations

We’re so happy with how the NC turbo car runs that we’ve decided to add support for the whole line of Flyin’ Miata parts. Calibrated Success is now an official Parts Dealer for FM. We’ll even install them for you here with an appointment.

UTV Fuel Injector Data!

Working with our client Fuel Injector Connection, we have added the ability to generate plug and play data for popular UTV applications using their injectors. Since many of these UTVs use a similar Bosch controller, the process is the same with only minor changes in the table sizes and breakpoints. However, since the Bosch ECU incorporates cylinder size (and more!) into the injector data, we have taken the guesswork out of generating data tailored to your application with this worksheet.

Click on the video below and watch as we walk through entering this data directly into HPTuners software for your UTV.

It’s SEMA Time!

It’s that time of year again. If you’re attending the SEMA show, make sure to stop by and say hello. Greg will be at the Mustang Dynamometer booth (#21229 Central Hall) on Wednesday. He will also be speaking at the ETTN Lunch and Learn event on Thursday at 11:30am in Room N239. Finally, don’t forget about the annual emissions meeting on Thursday at 3pm in N254.

Inside Look at Emissions Development Tools

A free presentation from Calibrated Success, Mustang Dynamometer, and SCT shows how the latest tools are used together to develop emissions legal vehicle calibrations for high performance vehicles.

Mark your calendar at SEMA 2023

As part of the ETTN “Lunch and Learn” on Thursday November 2, 2023, Greg Banish will be discussing “How to Pass Your First Emissions Lab Test” along with other industry and SEMA Lab speakers. Join us in room N239 for more great info.

Add to your show calendar HERE.

The Cheat Code for Tuning

Pssst! Hey kid, want to know how to dominate this whole engine tuning game? I’ve got a secret I want to share with you that will show you how some of the pros make engine tuning look so easy. Read this…

https://www.motortrend.com/how-to/fuel-injector-blueprint-for-optimal-tuning/

Mazda Injector Characterization

We’ve decoded another one! Mazda tuners using the VersaTune or RomDrop tools can now get precise Plug and Play injector data for their vehicles when samples are tested here at Calibrated Success. Mazda did not make this one easy for us, with several curveballs snuck into their code, but we have validated not only their OEM injectors, but also the larger Ford Racing “LU47” injectors (that flow over 600cc/min in this application) to within just a couple percent of error across the entire range. Now the Mazda guys can start with great data and focus on their airflow calculations with ease too. Even 1000+cc/min injectors can now be fitted to the OEM Mazda ECU tables.

Testing is currently available in-house here at Calibrated Success. Users of our bench will have the option to add this output format too when we make our next public update.