If I’m honest, my brain still hurts a little. I was humbled to spend the last week listening to and speaking with some of the brightest minds on the planet regarding mobile emissions. The CRC and OSAR conferences bring together experts from academia, agencies, and private industry to discuss a wide range of topics regarding real world emissions and how we measure them. Topics ranged from large marine diesels to lawnmowers and everything in between.
While I am admittedly nowhere near an expert in two-stroke diesels that get measured in megawatts, much of the diesel research was still applicable to my work on light duty spark ignited engines. In depth discussion of NOx sensor technology, the formation of ammonia, particulates, and various oxides of nitrogen definitely crosses over. A representative from the EPA had a very eye opening review of just how many defeat device equipped diesels they found at a recent heavy duty equipment and vehicle auction. (It was almost 30% of vehicles sampled!) They are most certainly aware of what these look like and how they are being employed. On the other end of the spectrum, data was also presented from field measurements of high mileage gasoline powered cars in Nigeria. Again, truly some eye-watering levels of pollutants were found where the vehicles are well beyond their planned compliance life and fed with poor quality fuel.
For my part, I was able to present some of the in-use testing I have been doing using our in house Mini-PEMs and the VMAS units. The emphasis here was to show a cost effective way to knock off the first layers of emissions testing prior to running expensive 1065 laboratory tests when the expected result isn’t going to be within 3% of an already tight standard. The reality is that data that is within even 10% can be extremely useful when the larger real world noise factors are taken into account. Companies looking to perform early product development and agencies testing likely dirty vehicles can both same time and money with these simpler measurements.
To cap the week off, I went straight to the SEMA Garage from the airport to help with the ETTN Student Career Fair held in conjunction with the Detroit section of SAE. Turnout here was impressive with so many dedicated students showing such interest for jobs in the performance industry. These are our future, and we couldn’t be happier.
Tuesday, February 20th, 2024, SEMA will be hosting “Bridging the Gap from Runs Good to Emissions Compliance” on their virtual education channel SIGN UP HERE. Greg will be discussing how to make the transition from traditional performance tuning to the more involved emissions compliance work needed to obtain a CARB EO or SEMA Certified emissions status. It will also include helpful hints for tuners and shops to avoid costly interactions with enforcement personnel while improving the overall quality of their calibration work.
Working with our client Fuel Injector Connection, we have added the ability to generate plug and play data for popular UTV applications using their injectors. Since many of these UTVs use a similar Bosch controller, the process is the same with only minor changes in the table sizes and breakpoints. However, since the Bosch ECU incorporates cylinder size (and more!) into the injector data, we have taken the guesswork out of generating data tailored to your application with this worksheet.
Click on the video below and watch as we walk through entering this data directly into HPTuners software for your UTV.
We’ve decoded another one! Mazda tuners using the VersaTune or RomDrop tools can now get precise Plug and Play injector data for their vehicles when samples are tested here at Calibrated Success.
What do we mean when we say we are a full service partner? We offer decades of engineering experience with more than just ECU calibration. Flyin’ Miata engaged us to help on the redevelopment of their emissions legal NC Miata turbo kit.
Whether your goal for 2023 is to improve your knowledge of EFI systems, improve the quality of calibration work you are doing, or make your shop more profitable by saving time while tuning, we have you covered. Instead of taking time away from work to travel, we can bring the classroom to your laptop with individual 1-on-1 training sessions available over Zoom. This lets you see the same material, speak directly with Greg Banish, and ask you questions along the way without interruptions. you get personalized training tailored to exactly what you want to learn, all without booking a flight or leaving your shop.
Topics are not limited to existing class materials either. If you are familiar with the underlying concepts, we can go MUCH deeper than most most trainers are prepared to go. Once it’s clear that you understand how the system works, we can look at practical examples to see the ECU in action. You can bring your own calibrations, datalogs, and screen share so we can examine them together and figure out exactly what is happening as you learn lessons that will serve you for years to come.
Signing up couldn’t be easier. Just email directly to Greg@calibratedsuccess.com and we’ll find a time slot that works. Cost is $225/hr for the world’s best calibration training brought right to your own office.
Calibrated Success continues to set the bar for calibration data.
With our latest update to the online data processing tool, we have added support for additional output formats. Direct plug and play data can now be generated on demand for Subaru, Honda, Mitsubishi, and Nissan ECUs from the same raw data collection using our bench.
We have also refined our existing formats with improvements in accuracy and added scaled flow values for GM tuners working with high flow rate injectors in the limited ECUs.
Click on our Fuel Injector Test Bench page and scroll down to view sample files in each format to see exactly what you get from the online tool. Results are available in just minutes, delivered direct to your inbox for easy distribution to your users or copying into your tuning software in house.
Starting with accurate fuel injector characterization data has proven to save hours of valuable dyno time during the calibration process. Calibrated Success been demonstrating this for over 17 years and now you can have the critical (and ACCURATE) data in just minutes for a single injector set and ECU using our tools.